Finite Element Analysis

SRI specialises in using Finite Element Analysis (FEA) tools in consulting work and during research investigations.

Our clients benefit from our skill with FEA through:

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  • Identification of problems at an early stage of operation, preferably even before a prototype is built; and
  • Effective costing of options to result in an acceptable stress level (long component life) at the lowest cost.

Our capabilities using FEA tools include:

  • Investigations into sugar cane bin design;
  • Determination of stress concentrations in mill roll shafts and tailbars; and
  • The design of support structures for sugar mill equipment.

We specialise in the ABAQUS Finite Element Analysis

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package because of its usefulness in complex cases involving high deformation.

SRI has used this package to model the crushing of sugar cane in a milling unit, using the contact and non-linear geometry and material capabilities of the software.

Most recently, it has aided SRI in understanding factors that affect feeding and throughput in an Australian six-roll milling unit. In supporting the development of milling models, the simulation of simple laboratory tests allows the identification of shortcomings in the models.

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